Designing Custom Lithium Ion Batteries Packs For Your Application

Designing Custom Lithium Ion Batteries Packs For Your Application 

Custom lithium ion batteries are an upcoming trend in the world of battery-powered applications. 

Rechargeable Lithium-ion batteries have been in great demand since their introduction. This is owing to a number of advantageous features not present in their lead-acid counterparts. A longer shelf life, giving you the best return on your investment, is its standout feature. This coupled with a faster recharge cycle, higher energy density, minimal maintenance, better safety and low profile weight make it an ideal option for most kinds of applications. 

However, in recent times, facilities are gravitating towards custom lithium-ion batteries instead of stock batteries sold off the shelf. There are several reasons for it.  

The first important one is the freedom to engineer an application with its unique shape and dimensions. Oftentimes, when building an application, engineers have to keep in mind the size, weight and power capacity of the battery. Thus, the battery would be at the centre of all design and conceptual decisions. 

A custom lithium ion battery does away with these limitations. Every application or electronic equipment has a distinctive set of specifications. This includes its power requirements, the weight it can add to its profile and the amount of space it can allow for a battery. Custom-built lithium-ion batteries are designed to meet the unique requirements of your application and hence play a major role in maximising the performance of your power tools or electronic equipment. 

What to Consider for Custom Lithium-ion Batteries 

Capitalising on the growing demand, several battery makers are now offering made-to-order lithium batteries. However, not all of them have the expertise to create a safe and superior product. 

If you are considering a rechargeable custom lithium-ion battery for your application, here's what you must know beforehand. 

What are the requirements of your product? 

It is the first step to getting a battery best suited to your product's needs. The three most important parameters are the voltage, the current and the battery capacity. 

The current, or the flow of charge through the battery, is crucial as it directly affects the battery capacity. Higher the current requirement, you will need a bigger battery offering greater capacity. 

If this sounds like a lot of mumbo-jumbo to you, get help from a tech expert and he should be able to help you make the right choice. 

How much space do you have to fit a battery? 

You've heard of lead acid batteries needing a separate charging station or more room to reduce the risks of overheating and accidental explosions. 

Lithium-ion batteries are a lot safer but call for similar precautions. Batteries heat up on use and hence need proper ventilation, if they are to cool down. Therefore, when designing custom lithium-ion batteries do consider the overall size of the battery in relation to the battery slot within the application. 

It is essential you leave a little extra space around your battery. And for this, it is best you consult your battery manufacturer while designing the application. 

Finally, ensure you are working with the right battery maker. Don't opt for one only because they advertise custom solutions. They should have the knowledge and experience ih building custom batteries for varied applications. Not only this, they should help you compare various chemistries such as Lithium-ion and LiPO4, to help determine which one is the best for you.